Fabricated Steel Lower Door Guard for the Oil & Natural Gas Industry

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Fabricated Steel Lower Door Guard for the Oil & Natural Gas Industry
Fabricated Steel Lower Door Guard for the Oil & Natural Gas Industry

At ABC Sheet Metal, we fabricate myriad parts and components for numerous customers in the oil and natural gas industry, so when one of them needed a steel lower door guard they gave us a call. With over 130 years of diverse experience and a 20,000 sq-ft manufacturing facility, our custom sheet metal fabrication expertise stands second to none. This 54" wide, 18" deep, and 71" tall door flips down to act as an entry bridge. We used our Mitsubishi 3015LVplus-40CFX 4,000 watt laser and Flow I-6012 water jet cutters to rough out the components from A36 plate steel ⅜", ¾", and 1" thick. After the steel underwent complex forming and bending, it was finally welded together using a gas metal arc MIG Welder, Flexcore wire, and custom fabricated weld fixtures. Our AWS certified (D1.1 Magnetic Particle Inspection) welding staff even turned to brazing for close fitting components that required a more cosmetic touch. The lower door guards were then sandblasted, painted, and a section of rubber traction material was added. The entire fabrication was done to tight tolerances of ±0.030", all of which was confirmed by FaroArm CMM inspection of individual components and in-process inspections. Working from customer specifications and 2D CAD drawings, our ISO 9001:2008 certified firm conducted a medium production run of these door guards in only four weeks for domestic delivery.

We cut the components, bent them into complex shapes, welded them into final assemblies, and delivered them to an extremely pleased customer. We can do the same for you. Contact ABC Sheet Metal for further information.

Fabricated Steel Lower Door Guard Project Details

Product Name
Lower Door Guard
Product Description
Door cover that flips down to act as an entry bridge, with high traction rubber
Capabilities Applied/Processes
Primary:
Laser Cutting
Water Jet Cutting
Forming
MIG Welding
Brazing
Secondary:
Sand Blasting
Painting
Equipment Used to Manufacture Part
Mitsubishi 3015LVplus-40CFX 4000 Watt Laser
Flow I-6012 Waterjet
MIG Welder (GMAW) with Flexcore Wire (FCAW)
Faro, Arm Inspection
Custom Weld Fixtures
Overall Part Dimensions
54" Wide
18" Deep
71" Tall
Tightest Tolerances
± 0.030"
Material Used
A36 Steel – ⅜", ¾", & 1" Thick
Material Finish
Sandblasted, Painted, and Rubber Traction Added
In Process Testing/Inspection Performed
Faro Arm Inspection of Individual Components and Inspection of Final Weldment
In-Process Weld Verification
Industry for Use
Oil & Natural Gas
Volume
Medium Production
Delivery/Turnaround Time
4 Weeks
Delivery Location
USA
Standards Met
Customer Specifications
2D CAD Drawing
American Welding Society (AWS) D1.1
ISO 9001:2008

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ABC Sheet Metal | Precision-Industrial-Commercial-Sheet Metal Fabrication